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Development of a supercritical and an ultra-supercritical circulating fluidized bed boiler

Junfu LYU, Hairui YANG, Wen LING, Li NIE, Guangxi YUE, Ruixin LI, Ying CHEN, Shilong WANG

《能源前沿（英文）》 2019年 第13卷 第1期   页码 114-119 doi: 10.1007/s11708-017-0512-4

摘要： The supercritical circulating fluidized bed (CFB) boiler, which combines the advantages of CFB combustion with low cost emission control and supercritical steam cycle with high efficiency of coal energy, is believed to be the future of CFB combustion technology. It is also of greatest importance for low rank coal utilization in China. Different from the supercritical pulverized coal boiler that has been developed more than 50 years, the supercritical CFB boiler is still a new one which requires further investigation. Without any precedentor engineering reference, Chinese researchers have conducted fundamental research, development, design of the supercritical CFB boilers independently. The design theory and key technology for supercritical CFB boiler were proposed. Key components and novel structures were invented. The first 600 MWe supercritical CFB boiler and its auxiliaries were successfully developed and demonstrated in Baima Power Plant, Shenhua Group as well as the simulator, control technology, installation technology, commissioning technology, system integration and operation technology. Compared with the 460 MWe supercritical CFB in Poland, developed in the same period and the only other supercritical one of commercial running in the word beside Baima, the 600 MWe one in Baima has a better performance. Besides, supercritical CFB boilers of 350 MWe have been developed and widely commercialized in China. In this paper, the updated progress of 660 MWe ultra-supercritical CFB boilers under development is introduced.

关键词： supercritical     circulating fluidized bed boiler     development     demonstration    

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1000 MW ultra-supercritical turbine steam parameter optimization

FENG Weizhong

《能源前沿（英文）》 2008年 第2卷 第2期   页码 187-193 doi: 10.1007/s11708-008-0030-5

摘要： The 2 × 1000 MW ultra-supercritical steam turbine of Shanghai Waigaoqiao Phase III project, which uses grid frequency regulation and overload control through an overload valve, is manufactured by Shanghai Turbine Company using Siemens technology. Through optimization, the steam pressure is regarded as the criterion between constant pressure and sliding pressure operation. At high circulating water temperature, the turbine overload valve is kept closed when the unit load is lower than 1000 MW while at other circulating water temperatures the turbine can run in sliding pressure operation when the unit load is higher than 1000 MW and the pressure is lower than 27 MPa This increases the unit operation efficiency. The 3D bending technology in the critical piping helps to reduce the project investment and minimize the reheat system pressure drop which improves the unit operation efficiency and safety. By choosing lower circulating water design temperature and by setting the individual Boiler Feedwater Turbine condenser to reduce the exhaust steam flow and the heat load to the main condenser, the unit average back pressure and the terminal temperature difference are minimized. Therefore, the unit heat efficiency is increased.
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Large eddy simulation of a 660 MW utility boiler under variable load conditions

Haoshu SHEN, Yuxin WU, Minmin ZHOU, Hai ZHANG, Guangxi YUE, Junfu LYU

《能源前沿（英文）》 2021年 第15卷 第1期   页码 124-131 doi: 10.1007/s11708-020-0659-2

摘要： Large eddy simulation (LES) has become a promising tool for pulverized coal combustion with the development of computational fluid dynamics (CFD) technologies in recent years. LES can better capture the unsteady features and turbulent structures of coal jet flame than Reynolds averaged Navier Stokes (RANS). The coal-fired power plants in China are now required to be operated in a wide load range and quickly respond to the electric grid. The boiler performance of variable loads should be evaluated in terms of flow, heat transfer, and combustion processes. In this paper, LES was applied to simulate a 660 MW ultra-supercritical boiler under BMCR (boiler maximum continue rate), 75%THA-100, and 50%THA-100 conditions. The predicted gas velocities agree well with the thermal calculation and the temperature error is less than 130 K. The simulation results show that the operation load has significant effects on the boiler performance. It is also proved that LES can provide guidance for the design and operation of advanced coal-fired boilers.

关键词： large eddy simulation     ultra-supercritical boiler     operation load    

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Cooling performance of grid-sheets for highly loaded ultra-supercritical steam turbines

Dieter BOHN , Robert KREWINKEL , Shuqing TIAN ,

《能源前沿（英文）》 2009年 第3卷 第3期   页码 313-320 doi: 10.1007/s11708-009-0036-7

摘要： In order to increase efficiency and achieve a further CO-reduction, the next generation of power plant turbines will have steam turbine inlet temperatures that are considerably higher than the current ones. The high pressure steam turbine inlet temperature is expected to be increased up to approximately 700°C with a live steam pressure of 30MPa. The elevated steam parameters in the high and intermediate pressure turbines can be encountered with Ni-base alloys, but this is a costly alternative associated with many manufacturing difficulties. Collaborative research centre 561 “Thermally Highly Loaded, Porous and Cooled Multi-Layer Systems for Combined Cycle Power Plants” at RWTH Aachen University proposes cooling the highly loaded turbines instead, as this would necessitate the application of far less Ni-base alloys. To protect the thermally highly loaded components, a sandwich material consisting of two thin face sheets and a core made from a woven wire mesh is used to cover the walls of the steam turbine casing. The cooling steam is led through the woven wire mesh between the two face sheets to achieve a cooling effect. The wire mesh provides the grid-sheet with structural rigidity under varying operating conditions.In the present work, the cooling performance of the grid-sheets will be investigated applying the conjugate heat transfer method to ultra-supercritical live and cooling steam conditions for a section of the cooling structure. The behaviour of the flow and the heat transfer in the grid-sheet will be analyzed in detail using a parameter variation. The numerical results should give a first prediction of the cooling performance under future operating conditions.

关键词： steam turbines     700&     deg     C-technology     numerical inverstigation     cooling    

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超临界化——优化我国火电结构应从这里起步

宋之平

《中国工程科学》 2002年 第4卷 第2期   页码 22-27

摘要：

文章认为优化火电结构应放在超临界化上，使超临界机组和超超临界机组在我国火电中占据举足轻重的比例。而且这些机组的主要性能指标以及环保性能等应不逊于同类机组的国际水平。论述了超临界技术在优化火电结构的特殊作用，指出超临界化已被证明是改造和优化火电结构的一种成功的道路，阐明了我国实施这一发展道路的必要性和可能性。

关键词： 火电结构     超临界     超超临界     可持续发展战略    

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Development and technical progress in large-scale circulating fluidized bed boiler in China

Zhong HUANG, Lei DENG, Defu CHE

《能源前沿（英文）》 2020年 第14卷 第4期   页码 699-714 doi: 10.1007/s11708-020-0666-3

摘要： Circulating fluidized bed (CFB) boilers has realized the clean and efficient utilization of inferior coal like gangue and coal slime, high sulfur coal, anthracite, petroleum coke, oil shale and other resources. As a country with the largest amount of CFB boilers and the largest installed capacity in the world, China has 440 100–600 MW CFB boilers with a total capacity of 82.29 GW , including 227 units of 135 MW , 95 units of 300 MW , and 24 supercritical units. The statistics of typical 100–300 MW CFB boilers showed that the average number of unplanned shut-down was only 0.37 times per year, among which the 135 MW was 0.26 times per year and 300 MW was 0.46 times per year. The auxiliary power ratio of some 300 MW CFB boilers based on flow-pattern reconstruction can be reduced to about 4%, which is closed to the same level of pulverized coal (PC) boilers. This paper summarizes the development process and application status of China’s large-scale CFB boilers, analyzes the characteristics and technical performance of the iconic units, and introduces solutions to the problems such as water wall wear and bottom ash cooling.

关键词： CFB boiler     installed capacity     reliability     economics     ultra-low emission     China    

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先进超超临界空冷汽轮发电机组高位布置技术及工程应用

王树民,张翼,徐陆,李延兵,顾永正,卓华,孙锐,张满平,姜士宏, 刘建海,李红星

《中国工程科学》 2023年 第25卷 第2期   页码 147-159 doi: 10.15302/J-SSCAE-2023.02.012

摘要：
提高燃煤发电机组效率是实现节能降碳的直接手段，700 ℃超超临界发电的工程应用受制于高温合金材料价格成本阻 碍，有必要探索新布置、新结构、缩短高温蒸汽管道以降低工程造价。本文以锦界电厂三期为例，介绍了超超临界空冷汽轮发 电机组高位布置技术取得的工程化创新实践。该工程实践表明，锦界电厂三期作为世界首例高位布置示范工程，主厂房采用钢 筋混凝土框架‒剪力墙结构，可有效降低整体重心、提高抗震性能，通过技术攻关有效保障主厂房结构、高温蒸汽管道和汽轮 发电机组的安全性；与常规布置（运转层12.6~17 m标高）相比，高位布置（运转层65 m标高）主蒸汽、再热蒸汽管道分别可 节省材料约34.2%、20.9%，空冷岛排汽管道可节省的材料达93%，还可以较设计值节省供电煤耗4.5~5.1 g/(kW·h)，整体技术 经济性显著提高；此外，项目投产后的运行监测数据显示，主厂房结构实时在线监测系统各参数均在安全阈值范围内，厂房结 构、关键设备均处于安全状态。研究建议，加快发展清洁高效燃煤发电技术，统筹协调我国富煤缺水“三北”地区清洁高效先 进空冷煤电机组应用高位布置技术，为未来700 ℃超超临界煤电机组建设节约高温蒸汽管道提供实践经验。

关键词： 超超临界；先进煤电；空冷汽轮发电机组；高位布置技术；主厂房结构安全；经济性；实时在线监测    

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关于加快发展我国先进超超临界燃煤发电技术的战略思考

张晓鲁

《中国工程科学》 2013年 第15卷 第4期   页码 91-95

摘要：

我国一次能源的结构特点决定了我国电力供应以燃煤发电为主的格局。为了推动燃煤发电的清洁、高效发展，电力工业大力开发并推广运用超超临界燃煤发电技术，优化了装机结构，推动了节能减排。实践证明发展先进燃煤发电技术是电力工业又好又快发展的重要保障。本文通过对我国超超临界燃煤发电技术研发的回顾，总结分析了该项目的成功经验。结合当前国情，并参考欧盟与美国先进超超临界技术的研究现状，提出了我国研发更高参数、更高效率的先进超超临界发电技术的发展思路和相关建议。

关键词： 先进     超超临界     燃煤发电     技术     战略思考    

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中国煤炭清洁燃烧技术路线图的初步探讨

岳光溪, 周大力, 田文龙, 麻林巍, 刘青, 章景皓, 王志轩, 龙辉, 廖海燕

《中国工程科学》 2018年 第20卷 第3期   页码 74-79 doi: 10.15302/J-SSCAE-2018.03.011

摘要：

在防治污染的迫切要求下，中国必须加快发展煤炭清洁燃烧技术，但当前针对中国煤炭清洁燃烧技术路线图的研究还相对缺乏。本文对我国煤炭利用的结构特点、发展煤炭清洁燃烧技术的重要意义进行了概述，并重点围绕六类煤炭清洁燃烧技术发展的战略思路和目标、国内外技术现状、未来技术方向、重点领域和关键技术等问题进行了初步探讨。在此基础上，描绘了2050年前中国的煤炭清洁燃烧技术路线图，并给出了相关战略建议。结果表明，近期必须加快在中小型燃煤工业锅炉中应用一批新型循环流化床技术，在民用散烧煤领域推广一批优质型煤和先进炉具，切实减少分散式燃煤污染。从长远来看，政府应加强规划引领，切实提高煤炭用于清洁高效集中发电的比重，并持续研发一批面向未来的绿色煤电技术和系统。

关键词： 煤炭清洁燃烧     技术路线图     超超临界机组     循环流化床     污染控制    

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effects of tertiary-air declination angle on combustion and steam temperature characteristics in a 350-MW supercriticaldown-fired boiler

Xiaoguang LI, Lingyan ZENG, Hongye LIU, Yao LI, Yifu LI, Yunlong ZHAO, Bo JIAO, Minhang SONG, Shaofeng ZHANG, Zhichao CHEN, Zhengqi LI

《能源前沿（英文）》 2021年 第15卷 第1期   页码 132-142 doi: 10.1007/s11708-020-0803-z

摘要： Industrial-scale experiments were conducted to study the effects of tertiary air declination angle (TDA) on the coal combustion and steam temperature characteristics in the first 350-MW supercritical down-fired boiler in China with the multiple-injection and multiple-staging combustion (MIMSC) technology at medium and high loads. The experimental results indicated that as the TDA increased from 0° to 15°, the overall gas temperature in the lower furnace rose and the symmetry of temperature field was enhanced. The ignition distance of the fuel-rich coal/air flow decreased. In near-burner region, the concentration of O decreased while the concentrations of CO and NO increased. The concentration of NO decreased in near-tertiary-air region. The carbon in fly ash decreased significantly from 8.40% to 6.45% at a load of 260 MW. At a TDA of 15°, the ignition distances were the shortest (2.07 m and 1.73 m) at a load of 210 MW and 260 MW, respectively. The main and reheat steam temperatures were the highest (557.2°C and 559.4°C at a load of 210 MW, 558.4°C and 560.3°C at a load of 260 MW). The carbon in fly ash was the lowest (4.83%) at a load of 210 MW. On changing the TDA from 15° to 25°, the flame kernel was found to move downward and the main and reheat steam temperatures dropped obviously. The change of TDA has little effect on NO emissions(660–681 mg/m at 6% O ). In comprehensive consideration of the pulverized coal combustion characteristics and the unit economic performance, an optimal TDA of 15° is recommended.

关键词： supercritical down-fired boiler     industrial-scale experiment     tertiary air declination angle     coal combustion     steam temperature    

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Fault simulation of boiler heating surface ash deposition in a power plant system

Weiwei ZHANG, Huisheng ZHANG, Ming SU

《能源前沿（英文）》 2011年 第5卷 第4期   页码 435-443 doi: 10.1007/s11708-011-0162-x

摘要： The simulation model of a power generation system was developed based on EASY5 simulation platform. The performances of the power plant under the conditions of the furnace slagging and ash deposition of the heating surfaces in the boiler were simulated. The results show that the simulation model can reasonably reflect the characteristics of the power plant when each component is under fault conditions. Through fault simulation, the change of the performance parameters can be obtained, which can be used in fault diagnosis system as the diagnosis criterion for expert system.

关键词： boiler     slagging     ash deposition     fault simulation    

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Heating energy performance and part load ratio characteristics of boiler staging in an office building

Da Young LEE, Byeong Mo SEO, Yeo Beom YOON, Sung Hyup HONG, Jong Min CHOI, Kwang Ho LEE

《能源前沿（英文）》 2019年 第13卷 第2期   页码 339-353 doi: 10.1007/s11708-018-0596-5

摘要： Commercial buildings account for significant portions of the total building energy in South Korea and thus a variety of research on the boiler operation related to heating energy in office buildings has been carried out thus far. However, most of the researches have been conducted on the boiler itself, i.e., the part load ratio characteristics and the corresponding gas energy consumption patterns are not analyzed in the existing studies. In this study, the part load ratio and the operating characteristics of gas boiler have been analyzed within an office building equipped with the conventional variable air volume system. In addition, the gas consumption among different boiler staging schemes has been comparatively analyzed. As a result, significant portions of total operating hours, heating load and energy consumption has been found to be in a part load ratio range of 0 through 40% and thus energy consumption is significantly affected by boiler efficiency at low part load conditions. This suggests that boiler operation at the part load is an important factor in commercial buildings. In addition, utilizing sequential boiler staging scheme can save a gas usage of about 7%. For annual heating energy saving, applying the sequential control boiler with a 3:7 proportion staging is considered to be the optimal control algorithm for maximum efficiency of boilers.

关键词： EnergyPlus     boiler     part load ratio     gas consumption     office building     boiler staging    

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Thermodynamic models and energy distribution of single-phase heated surface in a boiler under unsteady

Xiyan GUO, Yongping YANG

《能源前沿（英文）》 2011年 第5卷 第1期   页码 69-74 doi: 10.1007/s11708-010-0117-7

摘要： A coal-fired power unit frequently operates under unsteady conditions; thus, in order to acquire scientific energy analysis of the unit, thermodynamic analysis of a single-phase heated surface in a boiler under such conditions requires investigation. Processes are analyzed, and distributions of energy and exergy are qualitatively revealed. Models for energy analysis, entropy analysis, and exergy analysis of control volumes and irreversible heat transfer processes are established. Taking the low-temperature superheater of a 610 t/h-boiler as an example, the distribution of energy, entropy production, and exergy is depicted quantitatively, and the results are analyzed.

关键词： thermodynamic model     energy distribution     boiler     unsteady conditions    

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Calculation and analysis of sub/supercritical methanol preheating tube for continuous production of biodieselvia supercritical methanol transesterification

Wen CHEN, Weiyong YING, Cunwen WANG, Weiguo WANG, Yuanxin WU, Junfeng ZHANG,

《能源前沿（英文）》 2009年 第3卷 第4期   页码 423-431 doi: 10.1007/s11708-009-0075-0

摘要： Biodiesel is an important renewable energy. Supercritical methanol transesterification for biodiesel has recently been concerned because of its obvious advantages. The tubular reactor is an ideal reactor for continuous preparation of biodiesel via supercritical methanol transesterification. A methanol preheating tube is necessary for the tubular reaction system because the reaction temperature for supercritical methanol transesterification is usually 520―600K. Therefore, in the range of 298―600K, changes of the density, isobaric capacity, viscosity and thermal conductivity of sub/supercritical methanol with temperature are first discussed. Then on the basis of these thermophysical properties, an integration method is adopted for the design of sub/supercritical methanol preheating tube when methanol is preheated from 298K to 600K at 16MPa and the influencing factors on the length of the preheating tube are also studied. The computational results show that the Reynolds number and the local convection heat-transfer coefficient of sub/supercritical methanol flowing in ф6mm×1.5mm preheating tube change drastically with temperature. For the local overall heat transfer coefficient and the average overall heat transfer coefficient , temperature also has an important influence on them when the inlet velocity of methanol is lower than 0.5m/s. But when the inlet velocity of methanol is higher than 0.5m/s, and almost keep invariable with temperature. Additionally, both the outlet temperature and the inlet velocity of methanol are the key affecting factors for the length of the preheating tube, especially when the outlet temperature is over the critical temperature of methanol. At the same time, the increase of tin bath’s temperature can shorten the required length of the preheating tube. At the inlet flow rate of 0.5m/s, the required length of the preheating tube is 2.0m when methanol is preheated from 298K to 590K at 16MPa with keeping the tin bath’s temperature 620K, which is in good agreement with the experimental results.

关键词： sub/supercritical methanol     preheating tube     integration method     biodiesel    

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Heat flux distribution on circulating fluidized bed boiler water wall

LU Junfu, YUE Guangxi, YANG Hairui, ZHANG Jiansheng, YU Long, ZHANG Man, YANG Zhongming

《能源前沿（英文）》 2008年 第2卷 第2期   页码 134-139 doi: 10.1007/s11708-008-0027-0

摘要： The future of circulating fluidized bed (CFB) combustion technology is in raising the steam parameters to supercritical levels. Understanding the heat flux distribution on the water wall is one of the most important issues in the design and operation of supercritical pressure CFB boilers. In the present paper, the finite element analysis (FEA) method is adopted to predict the heat transfer coefficient as well as the heat flux of the membrane wall and the results are validated by direct measurement of the temperature around the tube. Studies on the horizontal heat flux distribution were conducted in three CFB boilers with different furnace size, tube dimension and water temperature. The results are useful in supercritical pressure CFB boiler design.

关键词： horizontal     different furnace     temperature     FEA     measurement    

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标题 作者 时间 类型 操作

Development of a supercritical and an ultra-supercritical circulating fluidized bed boiler

Junfu LYU, Hairui YANG, Wen LING, Li NIE, Guangxi YUE, Ruixin LI, Ying CHEN, Shilong WANG

期刊论文

1000 MW ultra-supercritical turbine steam parameter optimization

FENG Weizhong

期刊论文

Large eddy simulation of a 660 MW utility boiler under variable load conditions

Haoshu SHEN, Yuxin WU, Minmin ZHOU, Hai ZHANG, Guangxi YUE, Junfu LYU

期刊论文

Cooling performance of grid-sheets for highly loaded ultra-supercritical steam turbines

Dieter BOHN , Robert KREWINKEL , Shuqing TIAN ,

期刊论文

超临界化——优化我国火电结构应从这里起步

宋之平

期刊论文

Development and technical progress in large-scale circulating fluidized bed boiler in China

Zhong HUANG, Lei DENG, Defu CHE

期刊论文

先进超超临界空冷汽轮发电机组高位布置技术及工程应用

王树民,张翼,徐陆,李延兵,顾永正,卓华,孙锐,张满平,姜士宏, 刘建海,李红星

期刊论文

关于加快发展我国先进超超临界燃煤发电技术的战略思考

张晓鲁

期刊论文

中国煤炭清洁燃烧技术路线图的初步探讨

岳光溪, 周大力, 田文龙, 麻林巍, 刘青, 章景皓, 王志轩, 龙辉, 廖海燕

期刊论文

effects of tertiary-air declination angle on combustion and steam temperature characteristics in a 350-MW supercriticaldown-fired boiler

Xiaoguang LI, Lingyan ZENG, Hongye LIU, Yao LI, Yifu LI, Yunlong ZHAO, Bo JIAO, Minhang SONG, Shaofeng ZHANG, Zhichao CHEN, Zhengqi LI

期刊论文

Fault simulation of boiler heating surface ash deposition in a power plant system

Weiwei ZHANG, Huisheng ZHANG, Ming SU

期刊论文

Heating energy performance and part load ratio characteristics of boiler staging in an office building

Da Young LEE, Byeong Mo SEO, Yeo Beom YOON, Sung Hyup HONG, Jong Min CHOI, Kwang Ho LEE

期刊论文

Thermodynamic models and energy distribution of single-phase heated surface in a boiler under unsteady

Xiyan GUO, Yongping YANG

期刊论文

Calculation and analysis of sub/supercritical methanol preheating tube for continuous production of biodieselvia supercritical methanol transesterification

Wen CHEN, Weiyong YING, Cunwen WANG, Weiguo WANG, Yuanxin WU, Junfeng ZHANG,

期刊论文

Heat flux distribution on circulating fluidized bed boiler water wall

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期刊论文